纵振超声刀柄优化设计研究
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深圳基础研究基金资助项目(JCYJ20170413112645981)

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Study on Optimization Design of Ultrasonic Shank With Longitudinal Vibration
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    摘要:

    基于硬脆材料难加工的问题,在传统刀柄基础上进行改进设计出超声刀柄。以纵振超声刀柄为研究对象,利用Ansys对其进行模态和谐响应分析,得到刀柄各节点振型和幅频曲线。仿真结果表明,超声刀柄在23 kHz频率附近存在轴向纵振模态,其振动节点位于变幅杆锥面上。用激光多普勒测振仪与阻抗分析仪测试超声刀柄刀具和尾部振幅及阻抗曲线。测试结果表明,谐振频率为23.9 kHz时,最大振幅达到10.54 μm,与仿真基本一致。最后通过在刀柄上安装平衡环,达到刀具振幅增大,刀柄尾部振幅减小的效果,提高了超声刀柄实际加工中的精度和稳定性。

    Abstract:

    Aiming at the problem that the hard and brittle materials are difficult to process, the ultrasonic shank is designed on the basis of the traditional shank. Taking the ultrasonic shank with longitudinal vibration as the research object, the modal and harmonious response analysis is carried out by using Ansys, and the vibration mode and amplitudefrequency curve of each node of the shank are obtained. The simulation results show that the ultrasonic shank has an axial longitudinal vibration mode near the frequency of 23 kHz, and its vibration node is located on the cone on the horn. The amplitude and impedance curve of the ultrasonic shank holder and tail are measured by a laser Doppler vibrometer and impedance analyzer. The test results show that the resonance frequency is 23.9 kHz and the maximum amplitude is up to 10.54 μm, which is basically consistent with the simulation. Finally, by installing a balance ring on the handle, the amplitude of the shank is increased while the amplitude of the tail of the shank is reduced, which improves the accuracy and stability of the ultrasonic shank in actual processing.

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吴立敏,文怀兴,隆志力.纵振超声刀柄优化设计研究[J].压电与声光,2019,41(1):85-88. WU Limin, WEN Huaixing, LONG Zhili. Study on Optimization Design of Ultrasonic Shank With Longitudinal Vibration[J]. PIEZOELECTRICS AND ACOUSTOOPTICS

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  • 在线发布日期: 2018-08-13
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